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It’s a breeze to install luxury vinyl plank in our van. We had leftover LVP from installing it in our home, and we knew it was a durable choice. Still looks great in the van, and is easy to clean. 

Our vinyl flooring was manufactured by Shaw. We bought it from a local flooring distributor in Southern California.

We had EXACTLY the right amount to complete the front of the van. Although a continuous floor is nice, we decided we were okay with a foam mat flooring for the back garage portion of the van.

BalanceFoam Interlocking Foam Tiles

Vinyl went in our living area, and we used foam flooring in the garage area of our van. Looks aren’t as important there so it’s all about functionality and cost. It was easy to install, cheap, and lightweight. It’s pretty easy to wipe or vacuum. If we had rugged sharp gear it might be prone to tearing, but it’s just fine for our bouldering mats.

Some background: we wrote up a comparison of types of flooring for a van conversion (spoiler: we would’ve gone for something other than vinyl 😉 )

We documented the (important) process of installing our sub-floor.

DIY Camper Van Conversion LVT VInyl Flooring Installation Under Bench Image

 Planning the Flooring Layout

To start, we needed to plan out the plank layout. The nice thing about working in the van is that there is not all that much surface area to plan around! We simply laid our planks out side by side to understand where the planks would begin and end relative to the cabinets that we had already installed.

Note: Not all floor installs will want to occur prior to the cabinet build. In our case, it made sense to work around some of our cabinets since we are working with a floating floor that needs expansion gaps to expand / contract with changes in temperature.

DIY Camper Van Conversion LVT VInyl Flooring Installation

 Connecting the Planks

Click lock LVP planks have a tongue and groove type installation. This means they lock into each other like a puzzle, creating a tight seal that keeps out moisture and keeps the planks from separating from one another. Our particular product is thin, and did not require much force to click together two pieces. There are thicker LVP products that do install more like a typical laminate flooring, requiring a little hammering to get the planks to engage.

DIY Camper Van Conversion LVT VInyl Flooring Installation Diagram

Here’s a video that gives general installation advice for floating LVP flooring:

 Providing Flooring Expansion Gaps

One concern we see voiced a lot is whether vinyl planks will separate at the seams. Since they are loose lay, we can see how this might be a worry. However, that has not been the case for us. We did not install the flooring under our cabinets, partially due to the limited material we had on hand. Secondly, loose lay LVP needs room to expand and contract with changes in temperature. By leaving some expansion gaps at the edges, you eliminate this concern:

DIY Camper Van Conversion LVT VInyl Flooring At Cabinets Expansion Gaps

  Cutting the LVP

Another perk to LVP flooring is that the tools you will need are ones you most likely already have on hand. There are different thickness options, and ours was the thinnest there is at about 1/16” height. We simply needed a box cutter to score the plank on the top, and then snapped it for a clean break. On some slightly smaller or more intricate cuts, we used needle nose pliers.

DIY Camper Van Conversion LVT VInyl Flooring Installation Right Angle and Box Cutter

 Our Garage Flooring Install

We only had enough LVP for the front “living” space of the van, and were okay with transitioning to a different floor type in the garage. Three factors we kept in mind for the garage portion of floor were: cost, durability, and cushion. We knew we might be crawling around under there on our knees, so why not choose something comfy? With all this in mind, we decided to give tile gym flooring a shot! So far we really love it. We get the impression that it’s pretty dang durable and THICK! It’s also easy to install, with a straight edge and blade being all you need to slice through the foam. We did not glue down, which gives flexibility for future replacements should they be needed, but this could be an option if desired.

All this said, our main garage inhabitants are bouldering crash pads, which don’t have sharp edges, so it may not be an option for everyone. Always keep your own lifestyle in mind when making van build decisions. We’ve seen other van builders use industrial style rubber flooring for their garage space.

 Finishing the Van Floor Edges

We finished the edges with aluminum angle. The aluminum was screwed down through the floor into joists. We added the trim after installing our cabinets and vinyl plank flooring (in that order). Yep, we had to ensure there were joists installed on the edges of the floor. This ensured stability at the edges, and material for screwing in this aluminum angle.

DIY Camper Van Conversion LVT VInyl Flooring Aluminum Angle Transition

Since we did this part of the build after our cabinet install, we had to notch the aluminum to work around the cabinet. We did this using an Since we did this part of the build after our cabinet install, we had to notch the aluminum to work around the cabinet. We did this using an angle grinder. We also used the angle grinder to cut the pieces to length. We also used the angle grinder to cut the pieces to length.

DIY Camper Van Conversion LVT Vinyl Flooring Aluminum Angle Transition Angle Grinder

We sincerely hope this information is helpful on your build journey!

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